The heart and soul of any car is its engine
Street port (intake and exhaust) w/portmatched manifolds. (Port work and Install notes)
Engine rebuild w/upgraded internals to include Atkins solid corner seals, competition oil control rings, and Atkins oil therma pellet. Polished rotor housings and front cover. Ceramic painted irons.
Ported oil pump housing w/ oil modifications to Eccentric shaft. (Port work and Install notes)
Ported and polished throttle body and Double Throttle Control removed. (Port work and Install notes)
Custom baffled Pineapple (GZ) deep well aluminum oil pan with Moroso oil pan stud kit.
Zeeshan SS tubular oil filler neck
MazdaSpeed rotor shaped oil filler cap
Tweak-It Racing airpump idler pulley
Custom made low profile urethane motor mounts with steel mounting brackets (Fabrication notes here)
Ceramic Coated LIM
Dedicated 2 stroke oil feed system w/custom mounted 1.5 qrt oil reservoir (Install notes here)
Braided SS oil injector lines
Dual Denso "Supra" fuel pumps w/in-tank fuel baffle box cover. (Information on basic Denso high flow fuel pump install Here)
All braided SS fuel lines w/AN fittings – tank to engine (Install notes here)
Aeromotive A1000-6 FPR on custom mount w/pressure guage
System1 11" Billet 30micron Fuel Filter on custom mount
Garrett GT35R Single Turbo with SS tubular manifold from A-Spec Tuning. Ceramic coated pipes. (Installation notes)
SS Turbo coolant and oil lines w/AN fittings. Safety wired upgraded mounting hardware (Details Here)
TiAl 46mm Wastegate
TiAl 50mm Blow off valve
Vacuum lines "weeded" but airpump and emissions components retained.
Wiring Harnesss "weeded" and all unused solenoids and connectors removed. (Install notes here)
Dedicated 12V fuel pump 8g wiring
Crooked Willow Racing large "race" Intercooler w/custom fabricated aluminum hard piping. (Installation notes)
A'PEXi Power FC with FC Commander.
GReddy Profec B Spec II boost controller.
GM 3 Bar MAP sensor (Install notes here - bottom of page)
TechEdge Wideband O2 (Lambda) Sensor and Display. (Installation notes.)
1300cc Secondary fuel injectors. (Installation notes.)
850cc primary fuel injectors in a custom machined primary rail (Installation notes)
Crooked Willow Racing Dual Oil Coolers (Install info here)
HKS Twin Power ignition amplifier
Relocated OE Ignition coils on custom fender bracket
Magnecor 8.5mm custom cut silicon ignition wires
NGK 10 heat range spark plugs
Shane Racing Main Underdrive Pulley. Horror stories with installation (Click here to see what can happen if it's not done properly. Be warned it ain't pretty) of the Unorthodox underdrive pulley convinced me that to avoid any possible headaches the simpler bolt-on pulley would be the way to go. There is, however, the very nice 4 piece set sold by Unorthodox for $399.00.
Aluminum underdrive water pump alternator pulley
Unorthodox billet aluminum power steering pump pulley (details here)
Pettit billet aluminum power steering pump idler pulley
Exedy Hyper Carbon - Carbon D series 7 - Twin Plate Clutch and Chrome-moly Flywheel. (Installation notes)
Polished transmission Bell Housing
Race built Tranmsission with RZ short ratio fifth gear (Installation notes)
SuperNow transmission cooling plate and deep oil pan modification (With NEO RHD75W90 gear oil) (Installation notes)
MazdaSpeed Power Plant Frame
Banzai Racing transmission brace with Hyper-Flex bushing (Installation notes)
Race built Differential with 4:30 Ring and Pinion gears (With NEO RHD75W90 gear oil) (Installation notes)
GReddy large capacity differential cover
PowerFlex differential bushings
Braided SS clutch line. (Installation notes)
Optima Battery - relocated to the passenger side rear storage bin
ATR 3" SS Midpipe with high-flow catalytic converter
PFS 3" SS Cat Back Exhaust
GReddy elbow (polished)
Relocated Air Intake Temperature Sensor (Installation notes)
Silicone Intercooler hose connectors w/upgraded Breeze T-Bar clamps
Mazda Competition Race Radiator with custom made air ducting
REMedyHigh Flow Water Pump
OBX Red Silicone radiator hoses (details here) **REMOVED**
MazdaSpeed Coolant/Air Separation Tank (custom mounted and polished)
Custom mounted Moroso 1.5qrt billet Oil Catch Can with -8AN Braided SS lines (Fabrication notes here).
Custom fabricated oil pan baffle plate. **REMOVED**
Custom Made "sprung polished alloy engine brace
Complete vacuum line replacement w/Red Silicon Hose (Glued and Wire tied) Click Here for more info & pics.
Lowered AC condenser
NEO Oil full synthetic oil in transmission and Differential (RHD 75W90)
Redline Water Wetter in coolant w/distilled water 60/40mix
Polished Manifold and Intake Piping.
Custom fabricated polished alloy wiring and sensor brackets (to replace OE steel brackets).
Chrome engine lift bracket, alternator bracket, idler pulley, CAS bracket
Oil cooler fender liner vents and relocated washer fluid reservior
In early days my car used to be like a rolling advertisement for PF Supercars (then
actually called Peter Farrell Supercars) but the times have changed. The shortcomings of the PFS system became apparent
the more time I spent on the track pushing the power limits of the car. This in the addition to the fact
that PFS is turned his attention to the Lexus line of automobiles for a while made my decision to move
away from the PFS products perhaps a wise choice. At the time (c.1996) I was looking formy first performance upgrades I decided
that PFS made the best overall package for the level of performance I was seeking. Granted
it wasn't the largest intercooler but its fit and finish was head and shoulders
above the rest. It was a very nice package. Then came the M2 and
CWR setups which were the next generation of performance
packages that equaled if not exceeded the quality of the PFS components and offered
a step up in the level of performance. Of particular note, of not only the PFS package,
but the SR Motorsports and M2 packages as well, is that these "types" of cold air intake takes
air from the nose of the car and not the engine bay. Most of the competitors open filter intake
systems are simply open filters drawing warm/hot underhood air.
Cooler intake air means better power and increased reliability. Fast forward to 2009 and the setup-du-jour is the "V-mount" configurations.
Essentaill this splits air coming into the nose of the car between a very large intercooler and the radiator which is flipped and
tilted in the opposite direction. Pretty cool but requires extensive rework, exposes the radiator to road debris and makes it very difficlut to
keep a working AC system. In light of all this I'm still happy with my CWR setup and even though the intake draws air from with the engine
bay the impact is minimal due to the more open engine bay and more efficient single turbo.
The Original Setup - 306RWHP @12psi
In the beginning I chose the PFS PMS due to its user programmability and because it covered all the adjustable parameters - fuel, boost, and timing in one package. The programmability proved it's worth as dyno tuning yielded an additional 10RWHP. The others, that are drop in replacement chips, although cheaper in the short term, require upgrading anytime a modification is made to the powertrain. Not something I would wish to do as my modification path has been gradual, requiring frequent adjustment to the computer. However as with all good things there are downsides. From what I understand the EFI PMS is a variant of an ECU developed in it's early days for the Ford Mustang 5.0. EFI and PFS adapted this piggyback ECU for use in the RX-7. I have tried both the purple box and the Pink generation box and found them to work as advertised (see dyno results below) with one exception, a problem with the Pink box *in my car* at 6k rpm. So I decided to switch to the standalone ECU replacement, vs the EFI piggyback, and try the Power FC. I have no regrets over the switch.
Me with Peter Farrell @ Summit Point in the early days - 1998
Halleluya! At last the 300 HP threshold has been surpassed!
I think that the car is capable of even more as the 305.6 RWHP number was
attained after 9 back to back pulls and the whole car was pretty well
heat soaked. Also at speed the ram air effect in the PFS intake should be good for
another 10 or so RWHP.
Notably, the numbers I generated earlier(bracketed above) with the G-Tech Pro G-Tech Pro were pretty accurate and definitely good enough to give you an idea of where you stand.
However, even though these numbers are good I believe I am getting very close to the limits of what is attainable with the stock fuel system and with stock turbos and an unported motor. Injector duty cycles are hovering around 85%. About the limits of reliable power. I'm too chicken to run at 14psi for the above reason. But I estimate at 14 Psi this engine should be good for over 320RWHP on a stock motor and turbos if more fuel is added. Hmmmm let me add some items to my list of things to do :-)
FWIW, these numbers are fairly consistent with the PFS claims of 300Hp, 330HP, and 360Hp at the flywheel at 10psi, 12psi, and 14 psi respectively.
I should also like to mention that I have no internal engine modifications, like porting or such, and am running on the stock turbos operating sequentially as originally designed, and with all factory smog equipment in place and functional.
Removal of the Crane "Fireball" Hi6 Ignition Amplifier w/coil
Since testing I have removed the Crane Ignition amplifier and coil in an effort to eliminate the 6000rpm hesitation I have been experiencing at the track and recently on the dyno. In the interest of simplicity and with words of wisdom from those more experienced than I who say the stock ignition system is perfectly adequate I decided to pull the Crane ignition mods. Additionally, at the same time I replaced the OE coil wiring harness (Go here for a picture) that not only is prone to degradation of the insulation due to engine heat, leading to high resistance and subsequent signal failure to the coil, but that it also eliminated the splice where the Crane ignition box was wired into the OE harness. I have run the car at the track and found that without the box there was no (subjective) degradation of power.